Fixed Cast Iron Machine

Fixed Cast Iron Machine

        Cast iron machine is the equipment for continuous casting of iron blocks with molten iron. Its process is that locomotive transports molten iron tanker or mixer truck loaded with molten iron from blast furnace to solid iron equipment workshop by way of railway locomotive or car. The molten iron tank is tipped in excess of by tipping system. The molten iron flows into forged iron equipment mould by way of molten iron trough, and the forged iron equipment mould crammed with molten iron is driven by chain belt. In the process of transportation, cooling water is sprayed on the crusted iron block to velocity up the cooling of the iron block the iron block falls off at the starwheel of the equipment head and is transported out by chute into the truck individual iron blocks that are not easy to drop off are cleaned up by the picking unit, so that when the chain belt returns, the iron block falls off very easily. The mould is constantly injected into the solid iron mould during the operation of the casting device.

    8 Attributes:

       (1) Provide a comprehensive established of Mechatronics equipment. The motor adopts 3-stage AC variable frequency pace regulating motor, which can speed the chain belt operation with poleless variable frequency.
       (2) forged iron mildew adopts unique alloy cast metal, the common single-mode iron content material is 100~160 tons / block.
       (3) The chain plate is outfitted with a wear-resistant sleeve, which is positioned by the sleeve and is not straightforward to drop off. The dress in-resistant sleeve and the transmission shaft are simply replaced soon after use, thus prolonging the provider daily life of the chain plate.
       (4) The supporting rollers are arranged in accordance with specific principles to guarantee the clean procedure of the chain belt the shaft stop is designed with a dust-proof framework to avoid dust impurities from getting into the bearing and make sure the regular operation of the rollers.
      (5) the design of main and slave wheels is realistic, and the installation and adjustment are adopted.
      (6) Buffer anti-splash chute is used to minimize the splash loss of molten iron and increase the produce of molten iron.
      (7) Back again-leaching approach is adopted for cooling. The water flow is not directly sprayed on the rigid crust iron block. The cooling radiation surface is big, the temperature of iron block drops rapidly, and the production effectiveness is substantial.
      (8) It is outfitted with a selecting device, which can routinely thoroughly clean the iron blocks which are not simple to slide off by alone, CZPT harmful the cast iron mould, make sure the typical operation of the tools, reduce the phenomenon of sticking iron and lessen the labor depth of the personnel.

     Three main varieties of solid iron devices:
     (1) double chain belt roller fixed solid iron device suitable for large and medium-sized blast furnace matching equipment
     (two) double chain belt roller cell forged iron device suited for medium and small blast furnace matching tools
    (three) double chain belt roller cell cantilever cast iron device is ideal for medium and little blast furnace matching tools.

Iron equipment electrical program tools table
No. Management method System Name
one Chain control Frequency conversion cabinet, console, discipline operation box
2 Lime slurry spraying handle MCC cupboard and field operation box
3 Chain conveyor management MCC cabinet and area operation box
4 Tilting hoist management MCC cabinet
5 Baking control of solid iron mould Area operation box
6 Circulating water method control MCC cabinet and field operation box
In accordance to the user’s demands, we can configure a variety of specifications of transducers and other properly-identified components at residence and overseas, which can fulfill the user’s requirements.


Iron Equipment CZPTal Program Tools Table
No. Identify
1 Front pillar (65T-140T)
two Tipping winch (65T-140T)
three Rotary chain conveyor
4 Splash proof scorching steel chute
five Entrance triangular baffle and bracket
six Rear baffle
7 Fastened chute
8 Iron retaining unit
9 Shotcrete program tools
ten Grilled iron unit
eleven Pneumatic turnover iron chute
12 Pit car
13 Spray cooling program
fourteen Iron mould drying

Fixed Cast Iron Machine